Estun robots have achieved intelligent upgrades in industrial scenarios through multi-dimensional integration of AI technology. Their applications are mainly reflected in the following aspects:
1.Embodied intelligence and autonomous perception
Estun has deeply integrated AI technology with robot hardware to develop embodied intelligent robots with autonomous perception, learning and decision-making capabilities. For example:
Humanoid robot CODROID 01: Through the design of an integrated joint module, it achieves performance breakthroughs such as a single-arm load capacity of 10kg and a walking speed of 3km/h. The maximum number of degrees of freedom throughout the body reaches 44, enabling it to perform complex movements. This robot has entered the verification stage of small-batch industrial scenarios and will be expanded to service, medical and other fields in the future.
Industrial scene adaptation: Empowered by AI, robots can independently identify the working environment, objects, and process flows, adapt to diverse tasks such as assembly, grinding, and loading and unloading, reduce human intervention, and enhance production efficiency.
2. Intelligent Perception and Decision-making System
Estun utilizes AI technology to enhance the environmental perception and decision-making capabilities of robots:
Integration of vision and force control: By combining machine vision and force control sensors, robots can compensate for workpiece deformation in real time, with contact force accuracy ≤1N, and are suitable for complex surface treatments (such as automotive parts and ceramic grinding). For instance, after a certain metal casting enterprise adopted Estun's flexible grinding solution, the yield rate increased from 85% to 98%, and the tool switching time was reduced by 50%.
Adaptive control: Through built-in AI algorithms, robots can achieve self-diagnosis, fault prediction, and adaptive control, supporting seamless integration with the industrial Internet of Things and enhancing the flexibility and stability of production lines.
3. Intelligent control system and digital platform
Estun has built an AI-based digital platform to achieve intelligent management of the entire production process:
E-Noesis Industrial Digitalization Platform: Achieve comprehensive digitalization of management and equipment, optimize production processes through AI algorithms, and enhance decision-making efficiency.
Intelligent control system: In collaboration with Huawei Cloud, Unitree Technology, and others, AI algorithms are integrated to enhance the perception and decision-making capabilities of robots. For instance, in the photovoltaic industry, Estun's robots, with their long arm span and low jitter design, are compatible with the high-speed assembly of various components such as silicon wafers and backsheets, and support rapid model changes on production lines. Their global market share exceeds 90%.
4. Industry-customized solutions
Estun has developed customized AI-based solutions for the needs of different industries:
Automobile manufacturing: We have custom-developed medium and large-load models such as ER220B-2650 and ER220-2700 for the automotive industry, supporting various processes including arc welding, spot welding, gluing, handling, flanging, and riveting. A certain electric vehicle enterprise has adopted ER1450 and ER2000 series robots to complete the frame welding. Through the digital control system and the linkage with the positioner, it has achieved 24-hour fully automatic welding, with an efficiency increase of more than 30%.
In the field of new energy: In the field of power batteries, Estun industrial robots have provided precise processes such as battery assembly and PACK for over one million new energy vehicles.
metal processing: In the cutting process of hydraulic support parts at Zhengzhou Coal Mining Machinery, the ER350-3300 high-load robot, combined with a 2D+3D vision system, can adapt to high-temperature and dusty environments, precisely transfer various types of parts, with a repeat positioning accuracy of ≤0.3mm, and can operate for over 20 hours a day.
5. Intelligent Ecosystem Integration and Future Layout
Estun promotes the intelligent upgrade of the upstream and downstream of the industrial chain through AI technology:
Modular design: Tooling fixtures, vision systems, etc. support plug-and-play, reducing the production line model change time by 70% and enhancing production flexibility.
Future Layout: Estun plans to continue to make efforts in areas such as collaborative robots, service robots, health care robots, medical surgical robots, and humanoid robots. By leveraging its technological accumulation in core components, it will constantly expand the application boundaries of AI technology.