1.Safety operation specifications
Operation permissions and training
only personnel who have received professional training are allowed to operate the robot and be familiar with the equipment functions, safety signs and emergency procedures.
Before operation, it is necessary to confirm that the robot is in a safe state to avoid accidentally touching the start button or interfering with the running trajectory.
Safety protection measures
Ensure that safety fences or light curtains are set up in the robot's working area to prevent personnel from mistakenly entering dangerous areas.
When operating, protective equipment (such as safety helmets, goggles, and anti-crush shoes) must be worn. Long hair should be tied up to avoid getting caught in mechanical parts.
Emergency stop and reset
Be familiar with the location of the emergency stop button. Press it immediately in case of any abnormal situation. After the fault is eliminated, reset it according to the specifications.
It is strictly prohibited to forcibly cut off the power or unplug the power supply while the robot is in motion to avoid damaging the equipment or causing danger.
2. Environmental and installation requirements
Work site requirements
The ground where the robot is installed should be flat and solid to avoid vibration or tilting that may affect its accuracy.
Keep the working area clean to avoid debris interfering with the movement of the robotic arm or causing electrical faults.
Electrical and Grounding
Ensure that the power supply voltage is stable (such as ±10% of the rated voltage) and reliably grounded to prevent leakage or static electricity from damaging the equipment.
Regularly check if the cable connections are loose to prevent poor contact from causing overheating or short circuits.
Temperature and humidity control
The working temperature of the robot is usually 0 to 45℃, and the humidity should be no more than 90% (without condensation). Temperature control measures should be taken if the range is exceeded.
3. Daily maintenance and inspection
Inspection of mechanical components
Regularly inspect the wear and tear of components such as joints, gears and belts, and replace aged or damaged parts in a timely manner.
Lubricate the joints of the mechanical arm to ensure smooth movement and reduce frictional losses.
Maintenance of the electrical system
Regularly clean the dust inside the control cabinet and check whether the cooling fan is operating normally.
Update the robot firmware to the latest version, fix potential vulnerabilities and improve performance.
Sensors and Calibration
Verify the accuracy of torque sensors, vision systems, etc., to ensure the reliability of positioning and collision detection functions.
Recalibrate the zero position of the robot to avoid position deviation caused by long-term operation.
4. Programming and operation precautions
Program writing and verification
When programming with a teaching device, follow the verification process of "single-step test - low-speed operation - full-speed operation".
Set reasonable speed, acceleration and load parameters to avoid mechanical damage caused by over-limit operation.
Load and collision detection
Ensure that the load does not exceed the robot's rated value to avoid mechanical failures or safety accidents caused by overloading.
Enable the collision detection function and adjust the sensitivity to balance safety and efficiency.
Human-machine collaboration security
In the collaborative mode, set the safe speed and shutdown distance to ensure that the robot can respond promptly when personnel approach.
Avoid placing obstacles on the robot's movement path to prevent accidental collisions.
5. Emergency response and troubleshooting
Fault alarm processing
When an alarm occurs, refer to the operation manual or the prompts on the control screen and follow the instructions to troubleshoot.
Record the fault codes, times and phenomena to facilitate subsequent analysis and prevention.
Accident emergency response process
In the event of a collision or injury, immediately press the emergency stop button to cut off the power supply and activate the emergency response plan.
Protect the site, contact professionals for inspection and repair, and do not disassemble or restart the equipment without authorization.
Regular drills and training
Organize regular safety training and emergency drills for operators to enhance their ability to respond to risks.
6. Long-term disuse and storage
Preparations before discontinuation
Turn off the power, clean the surface of the robot and the working area, and cover it with a dust cover.
Drain the coolant (if applicable) to prevent the pipeline from cracking due to freezing in a low-temperature environment.
Storage environment requirements
The storage environment should be dry and well-ventilated, with the temperature controlled between -10 and 50℃ and the humidity no more than 70%.
Regularly power on and check to prevent battery depletion or rusting of mechanical parts.